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型號(hào)：PT124

采用精密穩(wěn)定電阻應(yīng)變計(jì)感壓芯片；
選進(jìn)的貼片工藝；
平面型隔離厚膜片、防堵、耐壓、耐磨結(jié)構(gòu)設(shè)計(jì)；
介質(zhì)溫度最度可達(dá)450℃，專用于熔體壓力測(cè)量；
傳感器具有80%自校準(zhǔn)功能；

常用關(guān)鍵字：
高溫熔體壓力傳感器高溫壓力傳感器
熔體壓力傳感器蒸汽壓力傳感器
鍋爐壓力傳感器

Model: PT124
The precision stable resistance strain gauge is used;
The selected placement process;
Planar thick film, anti blocking, pressure resistance, wear-resistant structure design;
The medium temperature can reach 450 ℃, which is specially used for melt pressure measurement;
The sensor has 80% self calibration function;

Common keywords:
High temperature melt pressure sensor
Melt pressure sensor steam pressure sensor
Boiler pressure sensor

PT系列高溫熔體壓力傳感器變送器適用于測(cè)量300℃～450℃化纖、塑膠、橡膠等高溫流體的壓力測(cè)量和控制。
它具有耐震動(dòng)、高可靠性和準(zhǔn)確性，工作穩(wěn)定，由于在應(yīng)變式傳感器方面，我司有獨(dú)特的優(yōu)勢(shì)，對(duì)感壓膜片作了重大改進(jìn)，在高溫熔體壓力傳感器領(lǐng)域處于國(guó)內(nèi)領(lǐng)先地位，而且能完全替代所有進(jìn)口（Dynisco）高溫熔體壓力傳感器使用，互換性好。
PT系列傳感器與本公司的PY系列儀表配套使用能滿足不同用戶的各種要求，也可直接與進(jìn)口儀表（Dynisco）配套使用，不需做任何調(diào)整或改動(dòng)，連接螺紋、接插件等全部通用。

傳感器芯片采用精密穩(wěn)定電阻應(yīng)變計(jì)感壓芯片；
選進(jìn)的貼片工藝；
平膜型隔離厚膜片、防堵、耐壓、耐磨結(jié)構(gòu)設(shè)計(jì)；
介質(zhì)溫度最度可達(dá)450℃，專用于熔體壓力測(cè)量；
傳感器具有80%自校準(zhǔn)功能；
具有零點(diǎn)、滿量程補(bǔ)償，溫度補(bǔ)償；
高精度和高穩(wěn)定性放大集成電路；
全封焊結(jié)構(gòu)、抗沖擊、耐疲勞、可靠性高；
直桿+軟件管+五芯航空連接器結(jié)構(gòu)，方便產(chǎn)品安裝調(diào)試；
304/316材質(zhì)，強(qiáng)度可靠堅(jiān)固；
可替代國(guó)外同類型產(chǎn)品；

PT124高溫熔體壓力傳感器主要應(yīng)用：
橡膠設(shè)備,塑料設(shè)備,化纖滌綸錦綸設(shè)備,聚脂設(shè)備中高溫熔體的壓力測(cè)量；
高溫蒸汽測(cè)量和控制；
高溫鍋爐壓力測(cè)量；

PT series high temperature melt pressure sensor transmitter is suitable for measuring and controlling the pressure of chemical fiber, plastic, rubber and other high temperature fluids from 300 ℃ to 450 ℃.

It has the advantages of vibration resistance, high reliability and accuracy, and stable operation. Because of the unique advantages of strain sensor, our company has made significant improvement on the pressure sensitive film, which is in the leading position in the field of high temperature melt pressure sensor in China. It can completely replace all the high temperature melt pressure sensors of dynisco, and has good interchangeability.

PT series sensors and py series instruments of our company can meet various requirements of different users. They can also be used directly with imported instruments (dynisco) without any adjustment or modification. The connection thread and connector are all universal.

The sensor chip is made of precision stable resistance strain gauge;
The selected placement process;
Flat film isolation thick film, anti blocking, pressure resistance, wear-resistant structure design;
The medium temperature can reach 450 ℃, which is specially used for melt pressure measurement;
The sensor has 80% self calibration function;
It has zero point, full range compensation and temperature compensation;
High precision and high stability amplifier IC;
Full seal welding structure, impact resistance, fatigue resistance and high reliability;
Straight rod + software tube + five core aviation connector structure, convenient for product installation and debugging;
304 / 316 material, reliable and strong strength;
It can replace foreign products of the same type;

The main applications of pt124 high temperature melt pressure sensor are as follows
Pressure measurement of high temperature melt in rubber equipment, plastic equipment, chemical fiber, polyester polyamide fiber equipment and polyester equipment;
High temperature steam measurement and control;
High temperature boiler pressure measurement;

應(yīng)用領(lǐng)域：

蒸汽供給系統(tǒng)
油壓系統(tǒng)
冶金設(shè)備
流延機(jī)設(shè)備
擠出機(jī)設(shè)備
供氣系統(tǒng)

產(chǎn)品家族：

中高溫壓力變送器PT500-503H

一、技術(shù)參數(shù)
測(cè)量介質(zhì)：高溫熔體、液體、氣體、蒸汽等
壓力形式：表壓
量程：0～5、10、15、20、25、30、35（常規(guī)）、40、50、60、70（MPa）；
綜合精度：±0.25%FS；±0.5%FS；±1%FS
非線性：≤0.5%FS
重復(fù) 性：≤0.25%FS
壓力輸出信號(hào)：2.0mV/V(橋路輸出，恒壓供電)
供電電壓：10VDC(5～12VDC)
壽命：≥100萬次
絕緣阻抗：≥1000 MΩ/100VDC
介質(zhì)溫度：0～450℃
環(huán)境溫度：-20～80℃
補(bǔ)償溫度：0～70℃
響應(yīng)時(shí)間：≤5mS
過載壓力：150%FS
破壞壓力：3倍量程(量程小于40MPa)；2倍量程(量程大于41MPa)
電氣連接：5芯航空連接器
防護(hù)等級(jí)：IP65
連接電纜：五芯屏蔽電纜，標(biāo)準(zhǔn)長(zhǎng)度：8米
連接材料：304
過程連接：M12X1.5,M14X1.5, M18X1.5,1/2”-20UNF…可用戶制訂規(guī)格

二、規(guī)格型號(hào)

三、結(jié)構(gòu)尺寸

四、電氣連接

五、安裝方式

Measuring medium: high temperature melt, liquid, gas, steam, etc

Pressure form: gauge pressure

Range: 0-5, 10, 15, 20, 25, 30, 35 (conventional), 40, 50, 60, 70 (MPA);

Comprehensive accuracy: ± 0.25% FS; ± 0.5% FS; ± 1% FS

Nonlinearity: ≤ 0.5% FS

Repeatability: ≤ 0.25% FS

Pressure output signal: 2.0mv/v (bridge output, constant voltage power supply)

Power supply voltage: 10VDC (5-12vdc)

Service life: ≥ 1 million times

Insulation impedance: ≥ 1000 m Ω / 100VDC

Medium temperature: 0 ～ 450 ℃

Ambient temperature: - 20 ～ 80 ℃

Compensation temperature: 0 ～ 70 ℃

Response time: ≤ 5ms

Overload pressure: 150% FS

Failure pressure: 3 times of measuring range (less than 40MPa); 2 times of measuring range (measuring range greater than 41mpa)

Electrical connection: 5-core aviation connector

Protection grade: IP65

Connecting cable: five core shielded cable, standard length: 8m

Connection material: 304

Process connection: m12x1.5, M14x1.5, m18x1.5, 1 / 2 "- 20unf Specification can be made by users

PT124高溫熔體壓力傳感器安裝時(shí)注意事項(xiàng)

為盡量延長(zhǎng)傳感器的使用壽命，提高使用精度，用戶在收到傳感器后或儀表后，除認(rèn)真閱讀使用說明書外，注意以下六點(diǎn)是保證傳感器正常使用的重要因素。

1、傳感器的安裝
最易損壞壓力傳感器因素之一是安裝在不適當(dāng)?shù)目變?nèi)，孔太小或太偏，傳感器膜片被擦傷從而影響測(cè)試精度甚至完全失效。我廠能提供安裝孔加工工具，協(xié)助加工出最合適的安裝孔。

2、安裝孔的清理
當(dāng)安裝孔經(jīng)過正確加工后，最重要的是保證孔內(nèi)沒有儲(chǔ)存的金屬異物或塑料。在清理擠出機(jī)前將所有的傳感器從設(shè)備上卸下，以免損壞膜片，在第二次裝機(jī)前，應(yīng)用清理工具將安裝孔清理干凈。
3、不正確安裝
如果傳感器被安裝在離料口太近的地方，未熔化的塑膠或化纖顆粒會(huì)損傷傳感器的膜片，如果傳感器插入過淺，在膜片和螺桿之間形成一個(gè)堆積未熔化的膠料，長(zhǎng)時(shí)間會(huì)碳化，影響準(zhǔn)確地測(cè)量壓力，但插入太深會(huì)打壞膜片。

4、冷啟動(dòng)
傳感器裝機(jī)后必須有足夠的加熱時(shí)間，保證物料進(jìn)入螺桿內(nèi)部可變?yōu)檫m當(dāng)?shù)牧黧w，在卸下時(shí)了應(yīng)保證螺桿是在正常的工作溫度下進(jìn)行，否則易損壞傳感器及設(shè)備。

5、傳感器的安裝位置
傳感器探頭耐溫450℃，外殼部份80℃，在設(shè)計(jì)安裝孔時(shí)應(yīng)考慮將傳感器盡可能安裝在主機(jī)的下部或側(cè)部，安裝好后應(yīng)檢查傳感器外殼是否在保溫層上或加熱塊上，應(yīng)盡可能離開溫度區(qū)用支架將傳感器固定。

6、過載的影響
傳感器雖然有1.5-2倍額定壓力的過載能力，但長(zhǎng)時(shí)間過載會(huì)影響傳感的使用壽命，使用傳感器在額定壓力的0.5 - 0.8倍即可。

Precautions for installation of PT124 high temperature melt pressure sensor

In order to prolong the service life of the sensor as far as possible and improve the use accuracy, the user should pay attention to the following six points after receiving the sensor or the instrument, in addition to carefully reading the instruction manual.

1. Sensor installation
One of the most easily damaged factors of the pressure sensor is that it is installed in an inappropriate hole. If the hole is too small or too partial, the sensor diaphragm will be scratched, which will affect the test accuracy and even completely fail. Our factory can provide installation hole processing tools to help process the most suitable installation hole.

2. Cleaning of mounting holes
When the mounting hole is properly machined, it is most important to ensure that there is no metal foreign matter or plastic stored in the hole. Before cleaning the extruder, remove all sensors from the equipment to avoid damaging the diaphragm. Before the second installation, clean the mounting holes with cleaning tools.

3. Incorrect installation
If the sensor is installed too close to the material mouth, the unmelted plastic or chemical fiber particles will damage the diaphragm of the sensor. If the sensor is inserted too shallow, a deposit of unmelted rubber will be formed between the diaphragm and the screw, which will carbonize for a long time and affect the accurate measurement of pressure force. However, if the sensor is inserted too deep, the diaphragm will be damaged.

4. Cold start
After the sensor is installed, there must be enough heating time to ensure that the material enters into the screw and can be changed into appropriate fluid. When the sensor is unloaded, it should be ensured that the screw is carried out at normal working temperature, otherwise the sensor and equipment are easy to be damaged.

5. Installation position of sensor
The temperature resistance of the sensor probe is 450 ℃ and the shell part is 80 ℃. In the design of the mounting hole, the sensor should be installed at the lower part or side of the host as much as possible. After installation, the sensor shell should be checked whether it is on the insulation layer or heating block, and the sensor should be fixed with a bracket as far as possible away from the temperature area.

6. Effect of overload
Although the sensor has an overload capacity of 1.5-2 times of the rated pressure, long-term overload will affect the service life of the sensor. The sensor can be used at 0.5-0.8 times of the rated pressure.

PT124高溫熔體壓力傳感器使用時(shí)注意事項(xiàng)

1、打開產(chǎn)品包裝后，請(qǐng)仔細(xì)檢查產(chǎn)品外觀是否完好，核定產(chǎn)品說明書與合格證是否與產(chǎn)品一致，并妥善保管產(chǎn)品說明書及合格證一年半以上。

2、嚴(yán)格按產(chǎn)品接線示意圖接線，并在產(chǎn)品允許激勵(lì)電壓下工作，絕勿過電壓使用。

3、嚴(yán)禁產(chǎn)品過壓力使用，產(chǎn)品出現(xiàn)異常請(qǐng)停機(jī)檢查。

4、產(chǎn)品電纜連接時(shí)請(qǐng)勿用力拉扯，以免損壞產(chǎn)品內(nèi)部結(jié)構(gòu)。

5、產(chǎn)品安裝時(shí)扳手只可套接在六方扳手接口處，禁止套接在產(chǎn)品外管及尾部接頭安裝處安裝。

6、產(chǎn)品長(zhǎng)期測(cè)試后，測(cè)試介質(zhì)可能會(huì)堵塞引壓孔而降低產(chǎn)品輸出靈敏度，清洗產(chǎn)品時(shí)，可使用溶解有機(jī)溶劑之液體多次清洗，禁止使用一切器皿伸入引壓孔內(nèi)，以免損壞感壓膜片。

7、產(chǎn)品禁區(qū)止敲打，以免損壞內(nèi)部結(jié)構(gòu)。

8、產(chǎn)品無客戶自維修部件，出現(xiàn)故障請(qǐng)與我公司聯(lián)系。

9、對(duì)隔爆型傳感器變送器以任何位置（垂直、水平、傾斜）直接擰入設(shè)備或管道上，用扳手?jǐn)Q緊，如需裝電纜護(hù)管時(shí)將電纜裝入護(hù)管內(nèi)，護(hù)管與隔爆接頭螺紋連接，安裝時(shí)注意接口螺紋的適配性，電纜自由端應(yīng)作適當(dāng)?shù)奶幚恚?接入相應(yīng)的防爆盒或設(shè)備內(nèi)。

10、對(duì)隔爆型傳感器變送器的工作介質(zhì)為流體，在工作溫度范圍內(nèi)不應(yīng)有凝固或?qū)Ρ∧て纬蓳p壞，應(yīng)確保接口螺紋無污染及傳感器前端的清潔。

11、本公司產(chǎn)品正常使用情況下出現(xiàn)故障，保修期為13個(gè)月（自我公司發(fā)貨之日起至返回之日止14個(gè) 月為限），是否屬正常情況下出現(xiàn)故障以我公司質(zhì)檢員判定為準(zhǔn)。超過維修范圍，公司收取工本費(fèi)，本公司產(chǎn)品終身維修。

12、未盡之處，請(qǐng)查閱我公司資料或來電詢查。

Precautions of PT124 high temperature melt pressure sensor

1. After opening the product package, please carefully check whether the product appearance is in good condition, check whether the product specification and certificate are consistent with the product, and properly keep the product manual and certificate for more than one and a half years.

2. Strictly follow the wiring diagram of the product, and work under the allowable excitation voltage of the product. Never use over-voltage.

3. It is strictly forbidden to use the product under excessive pressure. Please stop the machine for inspection if the product is abnormal.

4. Do not pull the cable when connecting the product to avoid damaging the internal structure of the product.

5. When the product is installed, the wrench can only be jacketed at the hexagon wrench interface, and it is forbidden to install it at the installation position of the outer pipe and tail joint of the product.

6. After a long-term test of the product, the test medium may block the pressure hole and reduce the output sensitivity of the product. When cleaning the product, the liquid with dissolved organic solvent can be used for multiple times. It is forbidden to use any utensils extending into the pressure hole to avoid damaging the pressure sensitive film.

7. No knocking is allowed in the forbidden area of the product to avoid damaging the internal structure.

8. There are no customer self repair parts in the product. Please contact our company if there is any fault.

9. The flameproof sensor transmitter is directly screwed into the equipment or pipeline at any position (vertical, horizontal and inclined) and tightened with a wrench. If the cable protection pipe is required, the cable shall be installed in the protective tube, and the protective tube shall be threaded with the explosion-proof joint. During installation, attention shall be paid to the adaptability of the interface thread. The free end of the cable shall be properly treated and connected to the corresponding explosion-proof box or equipment.

10. The working medium of flameproof sensor transmitter is fluid. There should be no solidification or damage to the film sheet in the working temperature range. The interface thread should be free from pollution and the front end of the sensor should be clean.

11. The warranty period is 13 months (14 months from the date of delivery to the date of return) when the products of our company fail in normal use. The quality inspector of our company shall determine whether the fault occurs under normal circumstances. Beyond the scope of maintenance, the company charges cost, the company's products lifelong maintenance.

12. Please refer to our company's information or call for further information.

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